Build Process

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Build Process
Here are some of the processes we undertake on most of our conversion builds highlighting how a standard van can be modified, adapted, and upgraded into a hi spec camper van.
inside a stripped van
When we are first given a van we totally strip it of unwanted components ready for a complete transformation.
vehicle roof cut out
The roof is removed precisely to accommodate the pop top roof with reinforcements applied.
van windows cut out
Window spaces are then cut out of the sides and rear of the vehicle awaiting professionally instilled glass.

tinted windows installed onto the side of a van
Window installation is next on the list with both clear and privacy glass options available in part or full coverage.
foam insulation in the cavities of a van
The interior is then insulated using a closed cell spray foam (other options available).
a van with wiring work and ply lining being installed
Then we ply-line and carpet the vehicle with any lighting or wiring included at the same time.

flooring application in the back of a van
Flooring chosen by the customer is applied to give a hard wearing finish with Altro Flooring.
interior units installed in the back of a van
Taking shape the interior main unit is installed with bespoke wiring and lighting features.
a pop top roof installation on a van
The pop top roof is then installed with any colour coded features applied to provide consistent appearance.

roof with light fixtures installed
To complete the roof we add a lift up roof bed which can have logos and lighting incorporated into it.
cooker and fridge units installed in a van
Finally the installed units are completed with hob, oven, fridge and sink units as well as electrical points.
gas bottle
The last process is to fully safety check the vehicle before it leaves the factory including Gas Safety Certification.
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